GENERATOR > DISASSEMBLY

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1. REMOVE GENERATOR PULLEY


A193548E02
Text in Illustration  
*1
Turn
*2
Hold
SST
09820-63011   (09820-06010, 09820-06021)

HINT:
SST 1-A and B
09820 - 06010
SST 2
09820 - 06021

  1. Clamp the generator housing stay in a vise.

  1. Hold SST 1-A with a torque wrench, and tighten SST 1-B clockwise to the specified torque.

    Torque:
    39 N*m{ 398 kgf*cm , 29 ft.*lbf }

    NOTICE:
    Check that SST is securely fitted onto the generator rotor shaft.



    A193549E02

  1. Insert SST 2, and attach the pulley nut to SST 2.
    Text in Illustration 
    *1
    		Insert



    A193550E02

  1. To loosen the generator pulley nut, turn SST 1-A in the direction shown in the illustration.
    Text in Illustration  
    *1
    		Turn
    *2
    		Hold

    NOTICE:
    To prevent damage to the rotor shaft, do not loosen the generator pulley nut by more than one half turn.

  1. Remove SST 2 from the generator.



    A193551E02

  1. Turn SST 1-B, and remove SST 1-A and B.
    Text in Illustration  
    *1
    		Turn
    *2
    		Hold

  1. Remove the generator pulley nut and generator pulley.



2. REMOVE GENERATOR TERMINAL INSULATOR


    A202494

  1. Remove the nut and terminal insulator.



3. REMOVE GENERATOR REAR END COVER


    A202495

  1. Remove the nut, bolt and rectifier plate.

  1. Remove the 2 nuts and rear end cover.



4. REMOVE GENERATOR BRUSH HOLDER ASSEMBLY


    A117359

  1. Remove the brush cover from the generator brush holder assembly.

  1. Remove the 3 screws and generator brush holder assembly.

  1. Remove the plate seal.



5. REMOVE GENERATOR REGULATOR ASSEMBLY


A201681

  1. Remove the 2 screws and generator regulator assembly.



6. REMOVE GENERATOR HOLDER WITH RECTIFIER


A201682

  1. Remove the 3 screws and generator holder with rectifier.



7. REMOVE GENERATOR ROTOR ASSEMBLY


A201683E01

  1. Remove the 3 terminal insulators from the rectifier end frame.
    Text in Illustration 
    *1
    		Terminal Insulator

  1. Remove the 4 nuts.



    A182583E01

  1. Using SST, remove the rectifier end frame.
    Text in Illustration  
    *1
    		Turn
    *2
    		Hold
    *3
    		Wooden Block

    SST
    09286-46011  

  1. Remove the generator washer.



    A182584E01

  1. Remove the generator rotor assembly from the drive end frame.
    Text in Illustration 
    *1
    		Wooden Block

    NOTICE:
    Do not drop the generator rotor assembly.

    HINT:
    If the generator rotor is engaged too firmly, gently tap the generator rotor shaft to remove it using a plastic hammer.